How to Easily Build a Wheelbarrow

Being able to build a wheelbarrow can save vast amounts of money when compared to purchasing one, and it can save on extended periods of labor when attempting to haul large amounts of items. It is possible to build wooden tires as well, but it is better to simply purchase a wheel assembly that contains bearings and a rubber tubeless tire. The frame then needs to be built, including the handles which serve as the leverage point for moving heavy materials. The siding is then attached into place, giving the user an easy, inexpensive wheelbarrow that can be used for numerous years.

Step 1: Purchase the Wheel Assembly

Drive down to the nearest home improvement or retail outlet store and purchase a wheel assembly that includes the tire, axle, and bearings. This is much easier than cutting out a wood circle and attempting to move heavy loads without the aid of bearings.

Step 2: Build the Frame

Grab some 2 x 2 pieces of lumber and begin measuring the lengths that will be needed. The handles are cut out first by cutting two separate lengths of wood to 47 inches. Round the ends of the handles with a rasp or jigsaw to conform to the shape of a hand, and add rubber handles for comfort. Cut two more pieces of wood to 33 inches and screw them into place between the two handle pieces, making sure that they form a 36 inch box from outside edge to outside edge. On the outside of the edges, build four more boxes by cutting 13 ½ inch pieces of 2 x 2 stock and securing them into place with screws. When this is completed the outer box of the wheelbarrow will be finished.

Step 3: Add the Sides

Purchase some particle board and measure the pieces to fit the bottom and the sides. Secure them into place with wood screws, as well as a small amount of wood glue. Once the bottom and sides are assembled the main section of the wheelbarrow is completed.

Step 4: Build the Legs

The final step when attempting to build a wheelbarrow is to attach the legs, which effectively connects the wheel to the main box and handles. This is completed by flipping the box over and securing two pieces of 2 x 4 boards along the bottom. The measurement needed here will vary according to the type of wheel purchased, so use the length of the axle provided and move the runners slightly in before attaching them. On the outer edge of these pieces attach two more pieces of wood, making sure that they point straight up into the air. Drill small holes in the ends and slide the wheel into place, making sure to lock the axle into place by using cotter pins on each side.