How to Make Your Noisy RV Furnace Quiet

Step 1: Start by removing the air return register and inspecting the inside of the furnace enclosure. With a tape measure, measure the dimensions of the top, back, and sides of the enclosure. For example, the top of the enclosure may measure 24" x 24". Thar's 2' x 2', or 4 sq. ft. What you are doing is measuring the total square footage of the enclosure interior where you will be placing the soundproofing material. Typically, about 6-8 sq. ft. is required, unless you have a really big enclosure, like the inside of a dinette bottom storage area.

Step 2: Now get out your furnace manual. Find out how many square inches of return air area the furnace requires to operate effectively. For example, a 30,000 BTU Suburban furnace requires 54 sq. in. of opening area for the air to flow through the return grill. This size furnace usually will have a grill that has 4 sets of louvers. Only 2 are actually required to support the return air requirement, which in this case is about 60 sq. in.

Step 3: Next, add some soundproofing material to the back of the register. Much of the blower noise is transmitted through the front of the register, so it makes sense to try and reduce noise here as well. In the example in step 2, you should apply soundproofing material on the back of the register over the middle two of the four louver columns. This is OK to do since you are still meeting the return air requirements of the furnace.

Step 4: Cut the soundproofing material to fit your measurements of the furnace enclosure and affix to the walls (sides, top, and back) of the enclosure. The material suggested in the parts source link below can be had with a peel-and-stick backing, making the attachment of the material very easy. It costs a little more than the non-sticky stuff, but you won't have to use any glue if you choose this type.

Step 5: Re-attach the return air grill and turn on the furnace. Let the furnace run through a complete cycle to ensure everything is working properly.